Mu myaka mike ishize, inzoga nini ku isi n’abakoresha bapakira ibirahure basabye ko hagabanywa cyane ikirenge cya karuboni y’ibikoresho bipakira, nyuma ya megatrend yo kugabanya ikoreshwa rya plastike no kugabanya umwanda w’ibidukikije.Igihe kinini, umurimo wo gushiraho impera ishyushye kwari ugutanga amacupa menshi ashoboka ku itanura rya annealing, nta guhangayikishwa cyane nubwiza bwibicuruzwa, ahanini bikaba byari bihangayikishijwe n’impera ikonje.Kimwe nisi ebyiri zitandukanye, impera zishyushye nubukonje zitandukanijwe rwose nitanura rya annealing nkumurongo ugabanya.Kubwibyo, mugihe cyibibazo byubwiza, harigihe habaho itumanaho ryigihe kandi ryiza cyangwa ibitekerezo kuva imbeho ikageza kumpera ishyushye;cyangwa hariho itumanaho cyangwa ibitekerezo, ariko imikorere yitumanaho ntabwo iri hejuru kubera gutinda kumwanya witanura.Kubwibyo, kugirango harebwe niba ibicuruzwa byujuje ubuziranenge bigaburirwa mu mashini yuzuza, mu gace gakonje cyangwa kugenzura ubuziranenge bw’ububiko, inzira zisubizwa n’umukoresha cyangwa zigomba gusubizwa zizaboneka.
Niyo mpamvu, ni ngombwa cyane cyane gukemura ibibazo byubuziranenge bwibicuruzwa mugihe gishyushye, gufasha ibikoresho byo kubumba kongera umuvuduko wimashini, kugera kumacupa yikirahure yoroheje, no kugabanya ibyuka bihumanya.
Mu rwego rwo gufasha inganda z’ibirahure kugera kuri iyi ntego, isosiyete ya XPAR yo mu Buholandi yagiye ikora ibishoboka byose kugira ngo itezimbere ibyuma byinshi ndetse na sisitemu, zikoreshwa mu buryo bushyushye bwo gukora amacupa n’ibirahure, kubera ko amakuru yatanzwe na sensor ni ihamye kandi ikora neza.Kurenza gutanga intoki!
Hariho ibintu byinshi bibangamira inzira yo kubumba bigira ingaruka mubikorwa byo gukora ibirahure, nkubwiza bwa cullet, viscosity, ubushyuhe, uburinganire bwikirahure, ubushyuhe bwibidukikije, gusaza no kwambara ibikoresho byo gutwikira, ndetse no gusiga amavuta, guhindura umusaruro, guhagarika / gutangira Igishushanyo cyigice cyangwa icupa birashobora kugira ingaruka kubikorwa.Mu buryo bwumvikana, buri ruganda rukora ibirahuri rushaka guhuza izo mvururu zitateganijwe, nka gob leta (uburemere, ubushyuhe nuburyo), gupakira gob (umuvuduko, uburebure nigihe cyigihe cyo kuhagera), ubushyuhe (icyatsi, icyatsi, nibindi), punch / core , gupfa) kugabanya ingaruka ziterwa no kubumba, bityo bikazamura ubwiza bwamacupa yikirahure.
Ubumenyi nyabwo kandi mugihe cyimiterere ya gob, gupakira gob, ubushyuhe hamwe nubuziranenge bwamacupa nishingiro ryibanze ryo kubyara amacupa yoroheje, akomeye, adafite inenge hamwe namabati kumuvuduko mwinshi wimashini.Duhereye ku makuru nyayo yakiriwe na sensor, amakuru nyayo yumusaruro akoreshwa mu gusesengura neza niba hazabaho icupa nyuma kandi rishobora kuba inenge, aho guca imanza zinyuranye zabantu.
Iyi ngingo izibanda ku kuntu ikoreshwa rya sensor-hot-end rishobora gufasha kubyara ibyombo byoroheje, bikomeye ibirahuri hamwe n’ibibindi bifite igipimo gito, mugihe byongera umuvuduko wimashini.
Iyi ngingo izibanda ku kuntu ikoreshwa rya sensor-hot-sensor irashobora gufasha kubyara amajerekani yoroheje, akomeye yikirahure afite igipimo gito, mugihe byongera umuvuduko wimashini.
1. Kugenzura amaherezo ashyushye no gukurikirana inzira
Hamwe na sensor ya hot-end ya icupa kandi irashobora kugenzurwa, inenge zikomeye zirashobora kuvaho kuri hot-end.Ariko ibyuma bishyushye bishyira kumacupa kandi birashobora kugenzurwa ntibigomba gukoreshwa gusa kugenzura bishyushye.Kimwe na mashini iyo ari yo yose igenzura, ishyushye cyangwa imbeho, nta sensor ishobora kugenzura neza inenge zose, kandi ni nako bimeze kuri sensor zishyushye.Kandi kubera ko buri gacupa ridasobanutse cyangwa rishobora kubyara rimaze guta igihe n'imbaraga (kandi bikabyara CO2), intumbero ninyungu za sensor-hot-sensor ni ugukumira inenge, ntabwo ari ugusuzuma byikora gusa ibicuruzwa bifite inenge.
Intego nyamukuru yo kugenzura icupa hamwe na sensor zishyushye ni ugukuraho inenge zikomeye no gukusanya amakuru namakuru.Byongeye kandi, amacupa kugiti cye arashobora kugenzurwa ukurikije ibyo umukiriya asabwa, bigatanga ishusho rusange yimikorere yimikorere yikigo, buri gob cyangwa urutonde.Kurandura inenge zikomeye, zirimo gusuka-gushyuha no gufatana, byemeza ko ibicuruzwa byanyuze muri spray-hot hot-ibikoresho byo kugenzura bikonje.Cavity imikorere yamakuru kuri buri gice no kuri buri gob cyangwa kwiruka irashobora gukoreshwa muburyo bwiza bwo gusesengura impamvu (kwiga, gukumira) hamwe nigikorwa cyihuse cyo gukemura mugihe havutse ibibazo.Igikorwa cyihuse cyo gukosora kumpera ishyushye ishingiye kumakuru-nyayo irashobora kuzamura mu buryo butaziguye umusaruro, akaba aribwo shingiro ryimikorere ihamye.
2. Kugabanya ibintu bivanga
Birazwi neza ko ibintu byinshi bibangamira (ubwiza bwa cullet, ubukonje, ubushyuhe, ikirahuri kimwe, ubushyuhe bwibidukikije, kwangirika no kwambara ibikoresho byo gutwikira, ndetse no gusiga amavuta, guhindura umusaruro, guhagarika / gutangiza ibice cyangwa gushushanya amacupa) bigira ingaruka mubukorikori bwo gukora ibirahure.Izi ngingo zo kwivanga nizo ntandaro yo gutandukana.Kandi ibintu byinshi byo kwivanga muburyo bwo kubumba bikorerwa, niko habaho inenge nyinshi.Ibi birerekana ko kugabanya urwego ninshuro zibangamira ibintu bizagera kure kugera kuntego yo kubyara ibicuruzwa byoroheje, bikomeye, bidafite inenge kandi byihuse.
Kurugero, iherezo rishyushye muri rusange ryibanda cyane kumavuta.Mubyukuri, amavuta ni kimwe mubikurangaza muburyo bwo gukora icupa ryikirahure.
Hariho uburyo bwinshi butandukanye bwo kugabanya ihungabana ryibikorwa ukoresheje amavuta:
A. Amavuta yintoki: Shiraho inzira isanzwe ya SOP, ukurikirane neza ingaruka za buri cyiciro cyamavuta kugirango utezimbere amavuta;
B. Koresha sisitemu yo gusiga amavuta aho gukoresha amavuta yintoki: Ugereranije namavuta yintoki, amavuta yikora arashobora kwemeza guhuza amavuta inshuro nyinshi ningaruka zamavuta.
C. Kugabanya amavuta ukoresheje sisitemu yo gusiga amavuta: mugihe ugabanya inshuro zamavuta, menya neza ingaruka zamavuta.
Kugabanya urwego rwo kwivanga bitewe namavuta ari murutonde rwa a
3. Ubuvuzi butera inkomoko yimihindagurikire yimikorere kugirango urukuta rwikirahure rugabanuke
Noneho, kugirango duhangane n’imihindagurikire yuburyo bwo gukora ibirahuri biterwa n’imivurungano yavuzwe haruguru, abakora ibirahuri benshi bakoresha amazi menshi yikirahure kugirango bakore amacupa.Kugirango wuzuze ibisobanuro byabakiriya bafite uburebure bwurukuta rwa 1mm kandi bigerweho neza muburyo bwo gukora neza, igishushanyo mbonera cyerekana urukuta ruri hagati ya 1.8mm (uburyo bwo guhumeka umunwa muto) kugeza kuri hejuru ya 2.5mm (guhuha no kuvuza).
Intego yubu bwiyongere bwurukuta ni ukwirinda amacupa afite inenge.Mu minsi ya mbere, iyo inganda zikirahure zidashobora kubara imbaraga zikirahure, ubu bwiyongere bwurukuta bwishyuye uburyo bwo gutandukana gukabije (cyangwa urwego ruto rwo kugenzura uburyo bwo kubumba) kandi byahungabanijwe byoroshye nabakora ibicuruzwa bikoresha ibirahure kandi abakiriya babo barabyemera.
Ariko nkibisubizo byibi, buri gacupa rifite ubugari butandukanye cyane.Binyuze muri sisitemu yo kugenzura ibyuma bya infrarafarike kumpera ishyushye, turashobora kubona neza ko impinduka muburyo bwo kubumba zishobora gutuma habaho impinduka mubyimbye byurukuta rwamacupa (impinduka mukwirakwiza ibirahuri).Nkuko bigaragara ku gishushanyo gikurikira, uku gukwirakwiza ibirahuri kugabanijwe mubice bibiri bikurikira: gukwirakwiza igihe kirekire kwikirahure no kugabana kuruhande. Uhereye ku isesengura ry’amacupa menshi yakozwe, urashobora kubona ko gukwirakwiza ibirahuri bihora bihinduka , byombi bihagaritse kandi bitambitse.Kugirango tugabanye uburemere bw'icupa no kwirinda inenge, tugomba kugabanya cyangwa kwirinda izo mpinduka.Kugenzura ikwirakwizwa ryikirahure cyashongeshejwe nurufunguzo rwo kubyara amacupa yoroshye kandi akomeye hamwe namabati kumuvuduko mwinshi, ufite inenge nke cyangwa hafi ya zeru.Kugenzura ikwirakwizwa ryikirahure bisaba guhora ukurikirana icupa kandi rishobora kubyara no gupima inzira yabakozi hashingiwe kumihindagurikire yikwirakwizwa ryibirahure.
4. Kusanya no gusesengura amakuru: kora ubwenge bwa AI
Gukoresha ibyuma byinshi kandi byinshi bizakusanya amakuru menshi kandi menshi.Ubwenge guhuza no gusesengura aya makuru bitanga amakuru menshi kandi meza yo gucunga impinduka zikorwa neza.
Intego nyamukuru: gukora data base yamakuru aboneka mugikorwa cyo gukora ibirahuri, kwemerera sisitemu gutondeka no guhuza amakuru no gukora imibare ifunze-ifunze kubara.Kubwibyo, dukeneye kuba hasi-yisi hanyuma tugatangirira kumibare ifatika.Kurugero, tuzi ko amakuru yishyuwe cyangwa amakuru yubushyuhe afitanye isano namakuru y icupa, tumaze kumenya iyi sano, dushobora kugenzura amafaranga nubushyuhe kuburyo dushobora kubyara amacupa hamwe nimpinduka nke mugukwirakwiza ikirahure, kugirango Inenge zigabanuke.Na none, amakuru akonje-amaherezo (nkibibyimba, ibice, nibindi) birashobora kandi kwerekana neza impinduka zikorwa.Gukoresha aya makuru birashobora kugabanya itandukaniro ryibikorwa nubwo bitagaragara kumpera ishyushye.
Kubwibyo, nyuma yububiko bwububiko bwanditse aya makuru yimikorere, sisitemu yubwenge ya AI irashobora guhita itanga ingamba zifatika zo gukosora mugihe sisitemu ya sensor ya hot-end yerekana inenge cyangwa ugasanga amakuru meza arenze agaciro kateganijwe.5. Kora sensor ishingiye kuri SOP cyangwa gushiraho uburyo bwo gukora
Iyo sensor imaze gukoreshwa, tugomba gutegura ingamba zitandukanye zo gukora hafi yamakuru yatanzwe na sensor.Ibintu byinshi kandi byukuri byerekana umusaruro urashobora kubonwa na sensor, kandi amakuru yatanzwe arahinduka cyane kandi arahoraho.Ibi nibyingenzi cyane kubyara umusaruro!
Sensors idahwema gukurikirana imiterere ya gob (uburemere, ubushyuhe, imiterere), kwishyuza (umuvuduko, uburebure, igihe cyo kuhagera, umwanya), ubushyuhe (preg, gupfa, punch / core, gupfa) kugirango ukurikirane ubwiza bwicupa.Guhinduka kwose mubicuruzwa bifite impamvu.Impamvu imaze kumenyekana, uburyo busanzwe bwo gukora burashobora gushirwaho no gukoreshwa.Gukoresha SOP byorohereza umusaruro wuruganda byoroshye.Twese tuzi kubitekerezo byabakiriya ko bumva byoroshye kubona abakozi bashya kumpera ishyushye kubera sensor na SOP.
Byiza cyane, automatisation igomba gukoreshwa uko bishoboka kwose, cyane cyane mugihe hariho imashini nyinshi kandi nyinshi (nka seti 12 yimashini zitonyanga 4 aho uyikoresha adashobora kugenzura neza imyanya 48).Muri iki kibazo, sensor irareba, igasesengura amakuru kandi ikagira ibyo ihindura mugusubiza amakuru kuri sisitemu yo gutondekanya umwanya.Kuberako ibitekerezo bikora byonyine binyuze muri mudasobwa, birashobora guhindurwa muri milisegonda, ikintu nabakora / abahanga beza ntibazigera bakora.Mu myaka itanu ishize, umugozi ufunze (hot end) kugenzura byikora byabonetse kugirango ugenzure uburemere bwa gob, umwanya wamacupa kuri convoyeur, ubushyuhe bwibumba, inkoni ya punch no gukwirakwiza ibirahure birebire.Birateganijwe ko byinshi byo kugenzura bizaboneka mugihe cya vuba.Ukurikije ubunararibonye buriho, ukoresheje imirongo itandukanye yo kugenzura birashobora ahanini gutanga ingaruka nziza, nko kugabanya ihindagurika ryibikorwa, guhinduka gake mukwirakwiza ibirahuri hamwe nudusembwa duke mumacupa yikirahure na jarisi.
Kugirango tugere ku cyifuzo cyoroheje, gikomeye, (hafi) kitagira inenge, cyihuta cyane, n’umusaruro mwinshi, turerekana uburyo bumwe bwo kubigeraho muriyi ngingo.Nkumunyamuryango winganda zikora ibirahure, dukurikiza megatrend yo kugabanya umwanda wa plastiki n’ibidukikije, kandi tugakurikiza ibisabwa bigaragara by’inzoga nini n’abandi bakoresha ibicuruzwa bipfunyika ibirahure kugirango tugabanye cyane ikirenge cya karubone yinganda zipakira.Kandi kuri buri ruganda rukora ibirahure, rutanga amacupa yoroheje, akomeye, (hafi) amacupa yikirahure adafite inenge, kandi kumuvuduko mwinshi wimashini, birashobora gutuma inyungu nyinshi zishoramari mugihe kugabanya ibyuka bihumanya.
Igihe cyo kohereza: Apr-19-2022